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Suzuki GSX-R600/750 Motorcycle Repair Manual


Synopsis


With a Haynes Manual, you can do it yourself, from simple maintenance to full repairs. Every Manual is based on a complete stripdown of the bike. Our authors and technicians work out the best methods to do a job and present this with the home mechanic in mind. Our Manuals have clear instructions and hundreds of photographs that show each step. Whether you're a beginner or a competent mechanic, you can save money with Haynes., Each Manual includes:, Clear and easy to follow page layout, Full procedures written from hands-on experience, Easy-to-follow photos, Faultfinding information, How to make special tools, Colour wiring diagrams (where available)

Haynes Publishing

Summary

Chapter 1: General Information

* Provides an overview of the motorcycle, including specifications, service information, and safety precautions.
* Example: Fuel capacity: 4.5 gallons (2017-2020 GSX-R750)

Chapter 2: Maintenance

* Covers routine maintenance procedures, such as oil changes, air filter replacement, and chain lubrication.
* Example: Oil change interval: 6,000 miles or 6 months (2016 GSX-R600)

Chapter 3: Engine

* Details the engine components, operation, and troubleshooting.
* Example: Valve clearance: Intake 0.15 mm (0.006 in), Exhaust 0.25 mm (0.010 in) (2019-2022 GSX-R600)

Chapter 4: Fuel System

* Explains the fuel injection system, including throttle bodies, fuel injectors, and fuel pump.
* Example: Fuel filter replacement: Every 12,000 miles or 12 months (2011-2015 GSX-R600)

Chapter 5: Electrical System

* Covers the electrical system components, wiring diagrams, and troubleshooting.
* Example: Battery capacity: 12.0 Ah (2017-2020 GSX-R750)

Chapter 6: Drive Train

* Details the transmission, clutch, and final drive components and procedures.
* Example: Clutch plate replacement: When worn to a thickness of less than 2.3 mm (0.09 in) (2006-2010 GSX-R600)

Chapter 7: Brakes

* Covers the front and rear brake systems, including calipers, pads, and rotors.
* Example: Brake fluid change: Every 2 years or 24,000 miles (2012-2016 GSX-R750)

Chapter 8: Suspension

* Explains the front and rear suspension systems, including forks, shock absorbers, and settings.
* Example: Fork oil replacement: Every 10,000 miles or 12 months (2001-2005 GSX-R600)

Chapter 9: Body and Frame

* Covers the body panels, frame, and other structural components.
* Example: Fairing removal: Locate and remove the appropriate fasteners (2018-2021 GSX-R600)

Chapter 10: Accessories

* Provides information on accessory installation and maintenance, such as exhaust systems, heated grips, and GPS mounts.
* Example: Exhaust system installation: Follow the manufacturer's instructions for fitment and tuning (2015-2019 GSX-R750)