Suzuki GSF600, 650 & 1200 Bandit Fours Motorcycle Repair Manual

Synopsis

With a Haynes Manual, you can do it yourself, from simple maintenance to full repairs. Every Manual is based on a complete stripdown of the bike. Our authors and technicians work out the best methods to do a job and present this with the home mechanic in mind. Our Manuals have clear instructions and hundreds of photographs that show each step. Whether you're a beginner or a competent mechanic, you can save money with Haynes., Each Manual includes:, Clear and easy to follow page layout, Full procedures written from hands-on experience, Easy-to-follow photos, Faultfinding information, How to make special tools, Colour wiring diagrams (where available)

Summary

Chapter 1: Specifications and Maintenance

* Overview of specifications for Bandit Fours (GSF600, GSF650, GSF1200)
* Maintenance schedule and intervals (e.g., oil change, air filter replacement)
* Fluids and lubricants guide

Chapter 2: Troubleshooting and Diagnostics

* Common symptoms, causes, and remedies (e.g., engine stalling, poor fuel economy)
* Diagnostic procedures for electrical, mechanical, and fuel problems
* Example: Diagnosing a starting problem by checking battery voltage and spark plugs

Chapter 3: Routine Maintenance

* Step-by-step instructions for basic maintenance tasks (e.g., oil change, brake pad replacement)
* Safety precautions and proper tool selection
* Example: Changing the engine oil (draining, refilling, and oil filter replacement)

Chapter 4: Engine

* Engine assembly and disassembly procedures
* Cylinder head and valve train repair
* Example: Adjusting valve clearances (using feeler gauges and shims)

Chapter 5: Fuel and Exhaust Systems

* Fuel injection and carburetor maintenance
* Exhaust system repair and replacement
* Example: Replacing a defective fuel injector (using a fuel injector removal tool)

Chapter 6: Electrical System

* Electrical schematics and wiring diagrams
* Troubleshooting and repairing electrical components (e.g., alternator, battery)
* Example: Testing the charging system (using a multimeter to measure voltage and current)

Chapter 7: Brakes, Suspension, and Steering

* Brake system maintenance (e.g., brake pad replacement, brake fluid flush)
* Suspension and steering system components (e.g., forks, shock absorbers)
* Example: Replacing brake pads (using a caliper piston tool and brake cleaner)

Chapter 8: Transmission and Driveline

* Clutch adjustment and repair
* Transmission maintenance and troubleshooting
* Example: Adjusting the clutch (using a clutch cable adjustment tool)

Chapter 9: Frame and Body

* Frame inspection and repair
* Bodywork removal and installation
* Example: Removing the fairing to access the engine for maintenance

Chapter 10: Supplemental Information

* Troubleshooting tables and flowcharts
* Electrical connector pinouts
* Technical service bulletins and recalls