BMW F650 Singles Service & Repair Manual

Synopsis

This is a service and repair manual for the DIY motorcycle mechanic.

Summary

Chapter 1: Introduction

* Provides an overview of the book's purpose, scope, and intended audience.
* Outlines the structure and organization of the manual.
* Includes safety precautions and general maintenance tips.

Example:
"This manual provides comprehensive instructions for the service and repair of BMW F650 Singles motorcycles, covering all models from 1994 to 2007. Safety is paramount, so always follow the guidelines outlined in this chapter, including wearing protective gear and using proper tools."

Chapter 2: Tools and Equipment

* Lists the necessary tools and equipment for performing various maintenance and repair tasks.
* Provides guidance on selecting and using the appropriate tools.
* Includes tips on organizing and storing tools for efficiency.

Example:
"You will need a basic set of wrenches, screwdrivers, and sockets for general maintenance. For more specialized tasks, such as clutch adjustment, you will need a torque wrench, clutch holding tool, and clutch cover gasket."

Chapter 3: General Maintenance

* Covers routine maintenance tasks such as oil and filter changes, brake and tire inspections, and battery maintenance.
* Provides step-by-step instructions with clear photographs and diagrams.
* Includes troubleshooting tips for common maintenance issues.

Example:
"To perform an oil change, remove the oil drain plug, drain the used oil into a container, and replace the drain plug with a new gasket. Then, pour in the specified amount of fresh oil and check the oil level with the dipstick."

Chapter 4: Engine

* Detailed disassembly, inspection, and repair procedures for the engine.
* Includes sections on cylinder head, valves, piston, crankshaft, and camshaft.
* Provides instructions for reassembly and valve adjustment.

Example:
"To replace a piston, first remove the cylinder head, camshaft, and crankshaft. Then, use a piston ring compressor to remove the piston rings and push out the old piston. Install the new piston with new rings and compress the rings using the compressor."

Chapter 5: Transmission

* Covers the clutch, gearbox, shaft drive, and final drive.
* Provides instructions for adjusting clutch lever free play, replacing clutch plates, and overhauling the gearbox.
* Includes troubleshooting tips for transmission problems.

Example:
"To replace the clutch plates, first remove the clutch cover. Then, use the clutch holding tool to secure the clutch hub and remove the pressure plate. Replace the worn clutch plates with new ones and reassemble the clutch."

Chapter 6: Electrical System

* Detailed coverage of the electrical system, including wiring diagrams, component testing procedures, and troubleshooting.
* Includes instructions for replacing batteries, spark plugs, and fuses.
* Provides guidance on diagnosing and repairing electrical faults.

Example:
"To test a spark plug, remove it from the engine and connect it to a spark plug tester. Crank the engine and observe the spark. A strong blue spark indicates a good spark plug and ignition system."

Chapter 7: Chassis and Suspension

* Covers the frame, suspension, brakes, and steering system.
* Provides instructions for fork seal replacement, brake pad replacement, and headlight adjustment.
* Includes troubleshooting tips for chassis and suspension problems.

Example:
"To replace fork seals, first remove the wheel, axle, and brake caliper. Then, use a seal driver to remove the old seals and install the new ones. Reassemble the fork and refill with fresh fork oil."

Chapter 8: Bodywork

* Detailed instructions for removing and replacing body panels, fairings, and seats.
* Includes guidance on painting and touch-up repairs.
* Provides tips on customization and accessorizing.

Example:
"To remove the rear fairing, first remove the two side panels. Then, locate the screws and bolts that hold the fairing in place. Disconnect any electrical connectors and carefully lift the fairing off the motorcycle."